Search Results

The direct injection spark-ignition engine is the only internal combustion engine with the potential to equal the efficiency of the diesel and to tolerate a wide range of fuel types and fuel qualities without deterioration of performance. However, this engine has low combustion efficiency and excessive hydrocarbon emissions when operating at light load. In this paper, potential sources of hydrocarbon emissions during light load operation are postulated and analyzed. The placement of fuel away from the primary combustion process in conjunction with a lack of secondary burnup are isolated as important hydrocarbon emissions mechanisms. Analyses show that increasing cylinder gas temperatures can improve secondary burnup of fuel which would reduce hydrocarbon emissions. Practical means to achieve this include higher compression ratio and use of ceramic parts in the combustion chamber.

Engine oil consumption is recognized to be a significant source of pollutant emissions. Unburned or partially burned oil in the exhaust gases contributes directly to hydrocarbon and particulate emissions. In addition, chemical compounds present in oil additives poison catalytic converters and reduce their conversion efficiency. Oil consumption can increase significantly during critical non-steady operating conditions. This study analyzes the oil consumption behavior during ramp transients in load by combining oil consumption measurements, in-cylinder measurements, and computer-based modeling. A sulfur based oil consumption method was used to measure real-time oil consumption during ramp transients in load at constant speed in a production spark ignition engine. Additionally in-cylinder liquid oil behavior along the piston was studied using a one-point Laser-Induced-Fluorescence (LIF) technique.

The flow and combustion processes of a three-valve, stratified charge engine with small prechamber are examined for exhaust emissions. The exhaust emissions from a single-cylinder version of this engine are shown to depend on the internal flow processes as well as mixture supply stoichiometry. A theoretically-based simulation model of the engine flow and combustion processes is described. Model predictions are compared with time-resolved prechamber air-fuel ratio measurements made during intake and compression strokes. These comparisons are used to illustrate and describe the complex flow phenomena which take place in this engine. The combustion process is then examined with the aid of calculations using the simulation model. The complexity of the combustion process is illustrated by showing that, in addition to burned gas temperatures, the cylinder and prechamber burned gas air-fuel ratios change with time.

This paper explores the benefits that would be achieved if gasoline marketers produced and offered a higher-octane gasoline to the U.S. consumer market as the standard grade. By raising octane, engine knock constraints are reduced, so that new spark-ignition engines can be designed with higher compression ratios and boost levels. Consequently, engine and vehicle efficiencies are improved thus reducing fuel consumption and greenhouse gas (GHG) emissions for the light-duty vehicle (LDV) fleet over time. The main objective of this paper is to quantify the reduction in fuel consumption and GHG emissions that would result for a given increase in octane number if new vehicles designed to use this higher-octane gasoline are deployed. GT-Power simulations and a literature review are used to determine the relative brake efficiency gain that is possible as compression ratio is increased.

Today's diesel PM reduction systems are mainly based on catalyzed particulate filter(CPF) systems. However, most of their reaction kinetics remain unresolved. Among others, the soot oxidation rate over catalyst is particularly important in the evaluation of the performance of the catalysts and the efficient control of CPF regeneration. This study, therefore, investigated the oxidation rate of carbon black (Printex-U) over various Pt supported catalysts using a flow reactor setup simulating diesel exhaust conditions. Compared to non-catalyzed soot oxidation, the oxidation rate of carbon black over Pt catalysts was to an extent shifted towards low temperatures. This activity enhancement of soot oxidation over a catalyst can be attributed principally to NO to NO2 conversion because NO2 oxidizes soot with much lower activation energy (Ea=60kJ/mol) than O2 (Ea=177kJ/mol).

Spark-ignition engine knock was characterized in terms of when during the engine cycle and combustion process knock occurred and its magnitude or intensity. Cylinder pressure data from a large number of successive individual cycles were generated from a single-cylinder engine of hemispherical chamber design over a range of operating conditions where knock occurred in some or all of these cycles. Mean values and distributions of following parameters were quantified: knock occurrence crank angle, knock intensity, combustion rate and the end-gas thermodynamic state. These parameters were determined from the cylinder pressure data on an individual cycle basis using a mass-burn-rate analysis. The effects of engine operating variables on these parameters were studied, and correlations between these parameters were examined.

Passenger cars in the United States continue to incorporate increasing levels of technology and features. However, deployment of technology requires substantial development and time in the automotive sector. Prior analyses indicate that deployment of technology in the automotive sector can be described by a logistic function. These analyses refer to maximum annual growth rates as high as 17% and with developmental times of 10-15 years. However, these technologies vary widely in complexity and function, and span decades in their implementation. This work applies regression with a logistic form to a wide variety of automotive features and technologies and, using secondary regression, identifies broader trends across categories and over time.

Gasoline/ethanol fuel blends have significant synergies with Spark Ignited Direct Injected (SI DI) engines. The higher latent heat of vaporization of ethanol increases charge cooling due to fuel evaporation and thus improves knock onset limits and efficiency. Realizing these benefits, however, can be challenging due to the finite time available for fuel evaporation and mixing. A methodology was developed to quantify how much in-cylinder charge cooling takes place in an engine for different gasoline/ethanol blends. Using a turbocharged SI engine with both Port Fuel Injection (PFI) and Direct Injection (DI), knock onset limits were measured for different intake air temperatures for both types of injection and five gasoline/ethanol blends. The superior charge cooling in DI compared to PFI for the same fuel resulted in pushing knock onset limits to higher in-cylinder maximum pressures. Knock onset is used as a diagnostic of charge cooling.

Spark Ignited Direct Injection (SI DI) of fuel extends engine knock limits compared to Port Fuel Injection (PFI) by utilizing the large in-cylinder charge cooling effect due to fuel evaporation. The use of gasoline/ethanol blends in direct injection (DI) is therefore especially advantageous due to the high heat of vaporization of ethanol. In addition to the thermal benefit due to charge cooling, ethanol blends also display superior chemical resistance to autoignition, therefore allowing the further extension of knock limits. Unlike the charge cooling benefit which is realized mostly in SI DI engines, the chemical benefit of ethanol blends exists in Port Fuel Injected (PFI) engines as well. The aim of this study is to separate and quantify the effect of fuel chemistry and charge cooling on knock. Using a turbocharged SI engine with both PFI and DI, knock limits were measured for both injection types and five gasoline-ethanol blends.

A dynamometer-mounted four-cylinder Saturn engine was used to accumulate combustion chamber deposits (CCD), using an additized fuel. During each deposit accumulation test, the HC emissions were continuously measured. The deposit thickness at the center of the piston was measured at the beginning of each day. After the 50 and 35-hour tests, HC emissions were measured with isooctane, benzene, toluene, and xylene, with the deposited engine, and again after the deposits had been cleaned from the engine. The HC emissions showed a rapid rise in the first 10 to 15 hours and stabilization after about 25 hours of deposit accumulation. The HC increase due to CCD accumulation accounted for 10 to 20% of the total engine-out HC emissions from the deposit build-up fuel and 10 to 30% from benzene, isooctane, toluene, and xylene, making CCDs a significant HC emissions source from this engine. The HC emissions stabilized long before the deposit thickness.

An experimental study was conducted on a direct-injection stratified-charge (DISC) engine incorporating a combustion process similar to the Texaco Controlled Combustion System and operated with gasoline. Analysis of the injected fuel flow and the heat release showed that the combustion process was characterized by three distinct phases: fuel injection and distribution around the piston bowl, flame propagation through the stratified fuel-air mixture, and mixing-controlled burn-out with the heat-release rate proportional to the amount of unburned fuel in the combustion chamber. This characterization was consistent with previous visualization studies conducted on rapid-compression machines with similar configurations. Experiments with varied injection timing, spark plug location, and spark timing showed that the combustion timing relative to injection was critical to the hydrocarbon emissions from the engine.

As part of ongoing research on hydrogen-enhanced lean burn SI engines, this paper details an experimental combustion system optimization program. Experiments focused on three key areas: the ignition system, in-cylinder charge motion produced by changes in the inlet ports, and uniformity of fuel-air mixture preparation. Hydrogen enhancement is obtained with a H2, CO, N2 mixture produced by a fuel reformer such as the plasmatron. The ignition system tests compared a standard inductive coil scheme against high-energy discharge systems. Charge motion experiments focused on the impact of different flow and turbulence patterns generated within the cylinder by restrictor plates at the intake port entrance, as well as novel inlet flow modification cones. The in-cylinder fluid motion generated by each configuration was characterized using swirl and tumble flow benches. Mixture preparation tests compared a standard single-hole pintle port fuel injector against a fine atomizing 12-hole injector.

This paper assesses the potential improvement of automotive powertrain technologies 25 years into the future. The powertrain types assessed include naturally-aspirated gasoline engines, turbocharged gasoline engines, diesel engines, gasoline-electric hybrids, and various advanced transmissions. Advancements in aerodynamics, vehicle weight reduction and tire rolling friction are also taken into account. The objective of the comparison is the potential of anticipated improvements in these powertrain technologies for reducing petroleum consumption and greenhouse gas emissions at the same level of performance as current vehicles in the U.S.A. The fuel consumption and performance of future vehicles was estimated using a combination of scaling laws and detailed vehicle simulations. The results indicate that there is significant potential for reduction of fuel consumption for all the powertrains examined.

A PROCO Flow Simulation (PFSIM) model has been developed to calculate the angular velocity (swirl) and radial velocity (squish) as a function of crank angle for the four strokes of the motored engine cycle. In addition, the PFSIM model calculates the time dependent cylinder pressure, temperature and mass. The model accepts the following swirl-related parameters as input: dimensionless angular momentum and mass flow coefficients for a specific intake and exhaust system configuration. These parameters determine the intake-generated swirl which is computed from the angular momentum flux entering the cylinder during the induction process. An angular momentum flux swirl meter was used to obtain the required input data for three different intake port configurations, and calculations of the bulk cylinder flow were carried out with PFSIM for each intake port configuration.

Diesel engines are the most commonly used power plant of freight and public transportations in the world. Also, the newly developed injection system, Common Rail system, increases the demands for both light and heavy duty diesel vehicles. On the other hand, stringent emission regulations are being proposed with growing concern on NOx and PM emissions from diesel engines. Future emission regulations require advanced emission control technologies, such as EGR and SCR. Exhaust gas recirculation (EGR) is a commonly used technique to reduce NOx emission. In this paper, a model-based investigation was conducted to compare the effect of high pressure loop (HPL) EGR and low pressure loop (LPL) EGR system on NOx level and BSFC of a heavy-duty diesel engine. A WAVE model was created to simulate EURO 3 engine and each component of the engine was modeled using CATIA and WaveMesher.

NO2 is an effective soot oxidizer operating at lower temperatures than O2. The effect of pure NO2 on soot oxidation was evaluated and compared with the gas treated by plasma, which initially consisted of NO, O2, and hydrocarbons. The cutout of a commercial DPF was used and the pressure difference across the DPF was monitored for an hour. The concentration of NO/NO2, CO, CO2 at the outlet of the DPF was measured as a function of time. CO and CO2 concentration was measured periodically by gas chromatography. The experiment was performed at 230, 250, 300, 350°C. When NO2 only was used as an oxidizing agent, there was a close relationship between the decrease of the pressure difference across the DPF, the CO and CO2 concentration at the outlet of the DPF, and the back conversion of NO2 to NO.

This paper describes two types of computer models which have been developed to analyze the performance of both premixed-charge and direct-injection stratified-charge Wankel engines. The models are based on a thermodynamic analysis of the contents of the engine's chambers. In the first type of model, the rate of combustion is predicted from measured chamber pressure by use of a heat release analysis. The analysis includes heat transfer to the chamber walls, work transfer to the rotor, enthalpy loss due to flows into crevices and due to leakage flows into adjacent chambers, and enthalpy gain due to fuel injection. The second type of computer model may be used to predict the chamber pressure during a complete engine cycle. From the predicted chamber pressure, the overall engine performance parameters are calculated. The rate of fuel burning as an algebraic function of crank angle is specified.

The purpose of this work was to develop an understanding of how liquid fuel transported into the cylinder of a port-fuel-injected gasoline-fueled SI engine contributes to hydrocarbon (HC) emissions. To simulate the liquid fuel flow from the valve seat region into the cylinder, a specially designed fuel probe was developed and used to inject controlled amounts of liquid fuel onto the port wall close to the valve seat. By operating the engine on pre-vaporized Indolene, and injecting a small amount of liquid fuel close to the valve seat while the intake valve was open, we examined the effects of liquid fuel entering the cylinder at different circumferential locations around the valve seat. Similar experiments were also carried out with closed valve injection of liquid fuel at the valve seat to assess the effects of residual blowback, and of evaporation from the intake valve and port surfaces.

The goal of this paper is to quantitatively assess the implications of congressionally mandated biofuel targets on requirements for ethanol blending, distribution, and usage in spark ignition engines in the U.S. light-duty vehicle fleet. The “blend wall” is a term that refers to the maximum amount of ethanol that can be blended into the gasoline pool without exceeding the legal volumetric blend limit of 10%. Beyond the blend wall, the additional ethanol fuel must be used in higher blends of ethanol like E85. Once the blend wall is reached, the existing fleet of flex fuel vehicles (FFVs) will be required to use E85 for some percentage of vehicle miles traveled (VMT) in order to achieve the Renewable Fuel Standard (RFS) targets.

This paper reviews the major changes that have occurred in spark-ignition engine design and operation over the last two decades. The automobile air pollution problem, automobile emission standards, and automobile fuel economy standards -- the factors which have and are producing these changes -- are briefly described. The major components in spark-ignition engine emission control systems are outlined, and advances in carburetion, fuel injection, ignition systems, spark retard and exhaust gas recycle strategies, and catalytic converters, are reviewed. The impact of these emission controls on vehicle fuel economy is assessed. The potential for fuel economy improvements in conventional spark-ignition engines is examined, and promising developments in improved engine and vehicle matching are outlined.